In today’s fast-paced manufacturing world, companies constantly look for ways to boost productivity and efficiency while keeping costs in check. One increasingly popular solution is the refurbished robot. But what exactly does this term mean, and why are more manufacturers turning to refurbished robots as a smart alternative to new equipment?
A refurbished robot is a previously used robotic unit that has been restored to near-new condition through a comprehensive process. This includes cleaning, replacing worn parts, repainting, and performing rigorous testing to ensure the robot meets its original performance specifications. Refurbished robots from trusted brands like FANUC, ABB, and KUKA offer a reliable, cost-effective path to automation for businesses of all sizes.
In this article, we’ll explore the benefits, costs, refurbishment process, and key considerations when purchasing a refurbished industrial robot.
The Growing Appeal of Refurbished Robots
Demand for refurbished robots has grown rapidly in recent years—and for good reason. First, the cost savings are substantial. New robots often come with a high price tag, making automation out of reach for many small and medium-sized enterprises. Refurbished robots offer a budget-friendly entry point without compromising performance.
Second, companies focused on sustainability view refurbished robots as an environmentally responsible option. Reusing robotic systems supports the circular economy by reducing waste and conserving raw materials, aligning with modern CSR (Corporate Social Responsibility) goals.
Cost Comparison: New vs. Refurbished Robots
New Robots: A Costly Investment
Purchasing a brand-new robot provides access to the latest features, manufacturer warranties, and full support packages. However, these benefits come at a premium. For instance, a new FANUC R2000ib can easily exceed $100,000, which may strain the budgets of smaller manufacturers.
Refurbished Robots: Cost-Effective Automation
Refurbished robots typically cost 40–60% less than new units. A refurbished FANUC R2000ib, for example, may be available at a much lower price—making automation more accessible. With a lower upfront investment, businesses often achieve a faster return on investment (ROI) and gain a competitive edge in the market.
Understanding the Refurbishment Process
To ensure performance and reliability, refurbished robots go through a detailed restoration process. Here are the key stages:
1. Cleaning and Repainting
Technicians begin by cleaning the robot thoroughly. Dirt, grease, and debris can affect performance, so a deep clean ensures optimal function. Repainting follows, giving the robot a like-new appearance and protecting it from corrosion.
2. Repair and Replacement of Parts
Worn or damaged parts—such as motors, gears, sensors, and wiring—are replaced using either OEM parts or high-quality alternatives. This step ensures the robot performs at its original specifications.
3. Testing and Calibration
After repairs, the robot undergoes extensive testing and calibration. Technicians verify accuracy, repeatability, and speed, ensuring the robot is ready for seamless integration into production environments.
Key Benefits of Buying a Refurbished Robot
1. Cost Savings & Faster ROI
Refurbished robots provide significant savings compared to new systems. These lower costs mean manufacturers can automate sooner and recoup their investment more quickly—especially beneficial for small-scale operations.
2. Reliable Performance
Properly refurbished robots often perform as well as new ones. Models like the FANUC Arc Mate 120iC are known for their durability and can remain reliable even after years of service.
3. Eco-Friendly Choice
Choosing refurbished equipment reduces the need for new manufacturing, conserves resources, and limits electronic waste. It’s a smart, green decision that supports sustainability goals.
What to Consider When Buying a Refurbished Robot
1. Condition and Refurbishment Details
Not all refurbished robots meet the same standards. Ask the seller:
-
Which components were replaced?
-
Was the robot fully tested and recalibrated?
-
What is the robot’s visual and operational condition?
-
How many hours was the robot in use, and in what environment?
Getting these answers helps determine if the robot meets your production needs.
2. Warranty and Support
A reputable seller should provide a 6–12 month warranty and ongoing technical support. These assurances protect your investment and help maintain uptime.
3. Spare Parts Availability
Ensure that parts for the robot model are readily available. Reliable access to components minimizes downtime and ensures long-term usability.
Industries That Benefit from Refurbished Robots
Refurbished robots are popular across various industries, particularly those seeking to automate affordably:
-
Automotive – Welding, painting, and assembly
-
Electronics – Precision handling and PCB assembly
-
Packaging & Palletizing – High-speed, accurate stacking
-
Food & Beverage – Hygienic product handling and packaging
These industries benefit from the affordability, reliability, and flexibility refurbished robots offer.
Conclusion: Why Choose a Refurbished Robot?
For manufacturers seeking cost-effective automation, refurbished robots offer a smart solution. They provide excellent performance, reduce capital expenses, and support sustainability initiatives—all while helping businesses stay competitive.
By understanding the refurbishment process, asking the right questions, and working with a reputable provider, companies can confidently adopt refurbished robotic systems and reap the full benefits of automation—without breaking the bank.
for more information – https://mahajanautomation.com/blog/
LinkedIn profile – https://www.linkedin.com/company/mahajan-automation/
Contact Us +91 73501 90505