What is a Refurbished Robot?

In today’s fast-paced manufacturing world, companies are constantly seeking ways to increase productivity and efficiency while keeping costs under control. One solution that has gained significant traction is refurbished robots. But what exactly is a refurbished robot, and why is it becoming such a popular choice for automation?

A refurbished robot is a pre-owned robotic unit that has undergone a comprehensive restoration process to bring it back to near-new condition. This process often includes cleaning, replacing worn or damaged parts, repainting, and rigorous testing to ensure the robot meets its original performance specifications. Refurbished robots, such as those from well-known brands like FANUC, ABB, or KUKA, offer an affordable and reliable alternative to buying new robots, helping manufacturers achieve automation without overspending.

In this article, we’ll explore the many facets of refurbished robots, including their benefits, the refurbishment process, cost comparisons, and key factors to consider when purchasing one.

The Growing Appeal of Refurbished Robots
The demand for refurbished robots has grown substantially in recent years, driven by several key factors. First, the cost savings are undeniable. New robots can be prohibitively expensive for small and medium-sized manufacturers, making it difficult to adopt automation. Refurbished robots offer these businesses a more budget-friendly entry into the world of automation without sacrificing quality.

Additionally, as more companies emphasize sustainability, buying refurbished robots aligns with environmentally friendly practices. Reusing and refurbishing existing robots reduces the need for new resources, contributing to a circular economy. This not only saves money but also reduces waste, aligning with corporate social responsibility goals.

Cost Comparison: New vs. Refurbished Robots

When considering automation, one of the most critical factors is cost. Let’s break down the cost comparison between new and refurbished robots.

New Robots: A High Initial Investment
Brand-new industrial robots come with advanced features, warranties, and full support packages, but these benefits come at a steep price. Depending on the model and manufacturer, a new robot can cost anywhere from tens to hundreds of thousands of dollars. For example, a new FANUC R2000ib, a popular model used in many industries, can easily exceed $100,000.

Refurbished Robots: Significant Savings Without Compromise
In contrast, refurbished robots offer substantial cost savings, often 40-60% less than their new counterparts. A refurbished version of the same FANUC R2000ib may be available for a fraction of the cost, making automation more accessible to companies with tighter budgets. This lower upfront investment allows companies to achieve a quicker return on investment (ROI), which is crucial for staying competitive in a global market.

Understanding the Refurbishment Process
To ensure that refurbished robots perform as effectively as new ones, they undergo a detailed and rigorous refurbishment process. Here’s an overview of the key steps involved:

1. Cleaning and Repainting
The first step in refurbishing a robot is deep cleaning. Over time, robots accumulate dirt, grease, and other debris that can affect their performance. Thorough cleaning restores the robot’s appearance and ensures its internal components are free from contaminants. Once cleaned, the robot is often repainted to give it a fresh, like-new appearance and protect it from rust or corrosion.

2. Repair and Replacement of Parts
Next, any worn-out or damaged parts are identified and replaced. This can include motors, sensors, gears, and wiring. Refurbishers use either original equipment manufacturer (OEM) parts or high-quality aftermarket parts to ensure the robot operates at peak performance levels.

3. Testing and Calibration
After the necessary repairs, the robot undergoes comprehensive testing and calibration. Technicians ensure that the robot’s movements are precise and that it meets or exceeds the original performance standards. This stage is critical to ensure that the robot is ready for seamless integration into the production line.

Benefits of Buying a Refurbished Robot

There are several compelling reasons why companies opt for refurbished robots over new ones. Below are some of the primary benefits:

1. Cost Savings and Faster ROI
As previously mentioned, one of the most significant advantages of buying a refurbished robot is the cost savings. With a lower upfront investment, businesses can automate more quickly and see a faster ROI. This allows smaller manufacturers to compete with larger companies by using affordable automation solutions.

2. Reliable Performance
Despite being pre-owned, refurbished robots often perform just as well as new models. A properly refurbished robot undergoes extensive testing to ensure it meets factory specifications. Many models, such as the FANUC Arcmate 120ic, are known for their longevity and reliability even after refurbishment, providing businesses with dependable automation solutions.

3. Eco-Friendly Option
Buying a refurbished robot is also an eco-friendly decision. By reusing existing equipment, companies help reduce the demand for new raw materials and reduce waste, contributing to a more sustainable manufacturing industry.

Things to Consider When Buying a Refurbished Robot

When deciding to purchase a refurbished robot, it’s essential to consider a few critical factors to ensure you’re making the best choice for your operation.

1. Ask About the Robot’s Condition
Not all refurbished robots are the same. It’s important to ask detailed questions about the robot’s current condition, including:

Component replacement: Have worn or damaged parts been replaced?
Testing: Has the robot been fully tested for accuracy and performance?
Visual inspection: Does the robot look new? Has it been repainted?
Usage history: What was the robot’s previous work environment, and how many hours has it operated?
Asking these questions will help you assess whether the robot is a good fit for your production needs.

2. Warranty and Support
Ensure the refurbished robot comes with a warranty and technical support. A reputable seller should offer a warranty, typically lasting between 6 to 12 months, to cover any potential issues that may arise. Additionally, having access to ongoing technical support ensures that you can troubleshoot and maintain your robot efficiently.

3. Availability of Spare Parts
It’s essential to verify the availability of spare parts for the specific robot model you’re purchasing. Reliable access to parts ensures that, if needed, your robot can be maintained and repaired quickly, minimizing downtime in your operations.

Industries That Benefit From Refurbished Robots

Refurbished robots are an attractive option for a wide range of industries, particularly those looking to automate without overspending. Some industries that commonly use refurbished robots include:

Automotive: For tasks like welding, painting, and assembling.
Electronics: Handling delicate tasks such as circuit board assembly.
Packaging and Palletizing: For high-speed, precise packing and stacking.
Food and Beverage: Handling and packaging food products in a hygienic environment.
These industries benefit from the affordability, reliability, and performance of refurbished robots.

Conclusion: Why Choose a Refurbished Robot?

Refurbished robots provide an excellent solution for manufacturers seeking to automate their processes without the high costs associated with new robotic systems. With significant cost savings, reliable performance, and an eco-friendly advantage, refurbished robots offer a smart, strategic choice for businesses aiming to stay competitive in today’s market.

By understanding the refurbishment process, asking the right questions, and selecting a reputable seller, companies can confidently integrate refurbished robots into their operations and enjoy the benefits of automation without breaking the bank.

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What is a Refurbished Robot?